User manual FLECK 5600SE

[. . . ] Do not subject unit to freezing conditions. 4 Model 5600SE Downflow Valve Installation and Start-up Procedures 1. During cold weather it is recommended that the installer warm the valve to room temperature before operating. -- Use a 3/4" drain line for backwash flow rates that exceed 7 gpm or length that exceeds 20 (6 m). Cut the 1" distributor tube (1. 050 O. D. ) flush with top of each tank. [. . . ] An indication that a power outage has occurred is an inaccurate Time Of Day display. 10 Model 5600SE Downflow Water Conditioner Flow Diagrams (Downflow Brining) Single Backwash Positions Black Cycle Cam (Part Number 17438) 1. Service Position Backwash Position Brine/Slow Rinse Position Rapid Rinse Position Brine Tank Fill Position Service Position Double Backwash Positions Blue Cycle Cam (Part Number 40609) 1. Service Position First Backwash Position Brine/Slow Rinse Position Second Backwash Position Rapid Rinse Position Brine Tank Fill Position Service Position Service Position Figure 8: Service Position 11 Model 5600SE Downflow Water Conditioner Flow Diagrams (Downflow Brining) Backwash Position Figure 9: Backwash Position Brine/Slow Rinse Position Figure 10: Brine/Slow Rinse Position 12 Model 5600SE Downflow Water Conditioner Flow Diagrams (Downflow Brining) Second Backwash Position (Double Backwash Units Only) Figure 11: Second Backwash Position (Double Backwash Units Only) Rapid Rinse Position Figure 12: Rapid Rinse Position 13 Model 5600SE Downflow Water Conditioner Flow Diagrams (Downflow Brining) Brine Tank Fill Position Figure 13: Brine Tank Fill Position Service Position Figure 14: Service Position 14 Model 5600SE Downflow Notes 15 Model 5600SE Downflow Control Valve Assembly * Not used in metered controls 48 47 10 49 50 12 11 9 8 2 7 34 33 32 2 29 20 30 20 27 28 31 46 3 16* 15* 1* 17* 26 21 23 24 22 16 18 19 42 43 45 39 40 51A 51B 52 4 5 25 37 44 41 38 14 35 36 Figure 15: Control Valve Assembly 16 Model 5600SE Downflow Control Valve Assembly (Cont'd. ) Item Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51A 51B 52 No. Req'd 2 5 1 1 1 1 1 4 1 2 2 1 1 1 2 2 4 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 Part Number 13255 13242 14449 14450 13304 10244 12281 14241 17218 14309 16590 13001-04 14919 13446-40 13315 19228 13305 13314 12638 13301 13302 13303 13163 10913 10914 10227 13166 13172 12626 13165 13167 12550 11973 16098 11981-01 10329 10330 10332 12977 13245 13244 13173 12767 15348 13497 13546 12112 13363 13296 13398 13708 18706 18706-02 13308 Description adapter clip (not used in metered controls) seal valve body assembly, 1" dist. o-ring, distributor tube, 1" o-ring, distributor tube, 13/16" o-ring, top of tank spacer piston (used with black cycle cam) piston rod retainer piston rod retainer, HW (hot water) piston rod assembly piston rod end plug assembly, green screw, injector mounting adapter coupling o-ring, adapter coupling screw, adapter coupling o-ring, drain o-ring, injector o-ring, brine spacer o-ring, injector cover injector body injector nozzle, specify size injector throat, specify size injector screen injector cover brine valve stem brine valve seat brine valve cap brine valve spacer quad ring spring, brine valve washer, brine valve retaining ring BLFC fitting nut, 3/8" BLFC ferrule, 3/8" BLFC tube insert, 3/8" BLFC button, specify size o-ring, BLFC BLFC button retainer BLFC fitting DLFC button, specify size DLFC button retainer screen, brine line o-ring, DLFC air disperser end plug retainer screw washer screw yoke, brass, 1" NPT yoke, brass, 3/4" NPT yoke, plastic, 1" NPT yoke, plastic, 3/4" NPT drain hose barb 17 Model 5600SE Downflow Valve Powerhead Assembly 25 21 22 23 19 20 2 26 3 1 4 6 7 5 9 10 24 11 16 15 18 17 28 8 14 12 13 14 Figure 16: Valve Powerhead Assembly 18 Model 5600SE Downflow Valve Powerhead Assembly (Cont'd. ) Item Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 No. Req'd 1 2 1 1 1 2 2 1 1 1 1 3 1 4 1 1 1 1 1 1 1 1 1 2 1 1 Part Number 26001-02 12473 19474 13299 13299 19080 13300 25005 23045 13175 16944 11384 13229 13296 12037 18722 19674 25651 13547 19079 17438 40609 10302 17876 60755-021 60755-221 13898 10218 15151 12681 40214 Description drive housing, black screw, drive mount wire harness, power spring washer idler gear spring, detent ball, detent main drive gear and shaft (downflow brining, black) drive gear motor mounting plate drive motor, 2RPM 24V 50/60 Hz screw, motor back plate screw, component washer cam, brine valve transformer, 24V 9. 6VA (US 120V) transformer, 24V 9. 6VA (European 230V) strain relief washer, friction cycle cam (downflow brining, black, single backwash) cycle cam (downflow brining, blue, double backwash) insulator screw, microswitch front panel assembly (backwash first label, black cycle cam, single backwash) front panel assembly (backwash first label, blue cycle cam, double backwash) screw, front panel microswitch screw, cycle cam wire nut, beige (not shown) screw 24 25 26 27 28 2 2 1 4 1 19 Model 5600SE Downflow 3-3/4" Turbine Meter Assembly 1 2 4 3 2 1 5 Figure 17: 3-3/4" Turbine Meter Assembly Item Number 1 No. Req'd 2 2 1 4 1 1 Part Number 13314 19569 19797 13305 19791-01 14613 Description screw, hex washer, 8-18 x 5/8 clip, flow meter meter body assembly, 3/4" turbine o-ring, 119 harness assembly, flow meter flow straightener (not shown) 2 3 4 5 6 20 Model 5600SE Downflow Bypass Valve Assembly, Plastic 9 11 10 12A 12B Figure 18: Bypass Valve Assembly, Plastic Item Number 9 10 11 12A 12B No. Req'd 2 2 2 1 1 1 1 1 Part Number 13305 13255 13314 18706 18706-02 13708 13708NP 13398 13398NP Description o-ring, 119 clip, mounting screw, hex washer head, 8-18 x 5/8 yoke, plastic, 1" NPT yoke, plastic, 3/4" NPT yoke, brass, 3/4" NPT yoke, 3/4" NPT nickel plated yoke, brass, 1" NPT yoke, 1" NPT nickel plated 21 Model 5600SE Downflow Bypass Valve Assembly, Brass 9 8 6 5 4 3 1 2 7 6 Figure 19: Bypass Valve Assembly, Brass Item Number 1 No. Req'd 1 1 1 1 1 1 1 1 8 1 1 1 Part Number 17290 17290NP 13399 13399NP 11726 11972 11978 13604-01 15727 11986 11979 11989 Description bypass valve body, 3/4" bypass valve body, 3/4" nickel plated bypass valve body, 1" bypass valve body, 1", nickel plated seal, bypass plug, bypass side cover label screw side cover lever, bypass screw, hex head, 1/4-14 2 3 4 5 6 7 8 9 22 Model 5600SE Downflow 2300 Safety Brine Valve 7 6 5 4 3 12 10 2 1 8 5 6 7 12 9 11 Figure 20: 2300 Safety Brine Valve Item Number 1 2 3 4 5 6 7 8 9 10 11 12 No. Req'd 1 1 1 1 2 2 2 1 1 1 1 4 Part Number 60027-00 10138 11566 10328 10332 10330 10329 10186 60002 10149 10700 10150 Description 2300 safety brine valve body ball, 3/8" bull stop elbow, 1/4" x 1/4" T insert, 3/8" sleeve, 3/8" tube nut, 3/8" nut, hex, 10-32, nylon #500 air check float rod, 30" float assembly, blue/white grommet 23 Model 5600SE Downflow 2310 Safety Brine Valve 11 8 7 6 5 10 3 4 9 12 13 1 2 14 9 Figure 21: 2310 Safety Brine Valve Item Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 No. Req'd 1 1 1 1 1 1 1 1 2 1 1 2 1 1 Part Number 19645 19803 19804 19805 19652-01 19649 11183 19647 19625 18312 60014 10150 60068 60002 Description safety brine valve body safety brine valve arm assembly stud, 10-24 nut, 10-24 poppet and seal flow dispenser o-ring, 017 elbow, safety brine valve nut assembly, 3/8 retaining clip safety brine valve, 2310 (includes items 1-10) grommet (included with item 13) float assembly, 2310 500 air check assembly 24 Model 5600SE Downflow CB1 - 5600SE Circuit Board VDM - Valve Drive Motor EM - Electronic Flow Meter (Optional) SW1 - Homing Switch SW2 - Step Switch HCAM - Homing Cam DFSCAM - Downflow Step Cam Figure 22: Valve Wiring Diagram 25 Model 5600SE Downflow Service Instructions Replacing Brine Valve, Injectors and Screen 1. If the conditioner installation has a "three valve" bypass system, first open the valve in the bypass line, then close the valves at the conditioner inlet and outlet. If the conditioner has an integral bypass valve, put it in the Bypass position. If there is only a shut-off valve near the conditioner inlet, close it. Relieve water pressure in the conditioner by stepping the control into the Backwash position momentarily. Disconnect brine tube and drain line connections at the injector body. The injector and brine module can now be removed from the control valve. Apply silicone lubricant to new o-ring and reinstall at bottom of brine valve hole. Apply silicone lubricant to o-ring on new valve assembly and press into brine valve hole. Be sure shoulder on bushing is flush with injector body. Injectors/Screen Replacement 1. Screw in new injector throat and nozzle, be sure they are sealed tightly. Apply silicone lubricant to new o-ring and install around oval extension on injector cap. Apply silicone lubricant to three new o-rings and install over three bosses on injector body. [. . . ] Remove piston assembly and inspect bore, remove foreign material and check control in various regeneration positions. Replace timer. 30 Model 5600SE Downflow Service Assemblies 60022-12 60022-25 60022-50 60022-100 17307 12094 12095 12097 12977 13244 13245 60032 11973 11981-01 12550 13165 13167 13302 16098 13172 12626 60040 60040NP 60041 60041NP 60049 60102-71 1 1 1 1 14309 13001-04 13446-40 17218 60125 13242 14241 60084 BLFC . 125 gpm BLFC . 25 gpm BLFC . 50 gpm BLFC 1. 0 gpm For illustration see Figure 15, page 16. flow washer . 125 gpm flow washer . 25 gpm flow washer . 50 gpm flow washer 1. 0 gpm o-ring, 015 adapter, BLFC retainer, BLFC brine valve For illustration see Figure 15, page 16. spring, brine valve retaining ring quad ring, 009 cap, brine valve spacer, brine valve o-ring, 014 washer, plain, nylon brine valve stem seat, brine valve bypass, 3/4", brass bypass, 3/4", nickel bypass, 1", brass bypass, 1", nickel For illustration see Figure 19, page 22. [. . . ]